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The Danger of using Toxic Cleaning Solvents

April 1st, 2011 by Frank Pedeflous

Millions of workers are exposed to toxic solvents on a daily basis. Cleaning in an industrial environment almost always includes using some type of solvent to remove dirt, mold release, grease or grime, but did you know that many health hazards are associated with solvent exposure?

No toxic solvents

Many companies are turning to ultrasonic cleaning with water based detergents and eliminating the use of toxic solvents.

Generally speaking, inhaling or touching any type of solvent can pose potentially dangerous health concerns and should be avoided. Many workers are unaware of the potential hazards in their work environment, which makes them even more vulnerable to long term health issues. Employers are responsible for informing employees of the hazards and the identities of workplace chemicals to which they are exposed and providing the proper protective handling equipment.

Certain solvents that are inhaled can adversely affect the respiratory tract and central nervous system. Every solvent has the ability to cause dermatitis by dissolving the oils that protect your skin and drying/chapping it. Skin irritation is the most common side effect. In fact, if you do have to use a solvent in your industry, we recommend a citrus-based one, as it is not as harmful to your skin.

If for no other reason than the health of their employees, many companies are turning to ultrasonic cleaning with water based detergents and eliminating the use of toxic solvents. What they are also discovering, in addition, is that in industrial settings where heavy duty cleaning is warranted, ultrasound cleans more precisely, even better, than solvents!

If you have had success with solvents but are weary of the health effects it may cause you and your employees, try using ultrasonic “soaps”. These water-based soaps by themselves are often not as effective as industrial based solvents, however, when they are combined with the powerful mechanical agitation of ultrasonic cavitation, they will easily outperform solvents and hand scrubbing. Ultrasonic soaps are especially unique because they are specially designated for almost all types of cleaning applications. To see if there is a soap for your needs, here is a link that can help: www.Omegasonics.com/industrial/chemistry.shtml.

With ultrasonic cleaning, we can all breathe a little easier… on several different levels!

 

Finding the Right Ultrasonic Chemicals and Frequencies

February 28th, 2011 by Frank Pedeflous

Finding the Right Ultrasonic Chemicals and Frequencies

Industrial tools and medical instruments come in many different shapes and sizes. While in use, they can accumulate grease, bacteria, oils and more. But did you know that 30-50% of the surface area for many these items are unreachable when cleaned by a bristle brush! This poses a tough challenge for the operator when trying to hand wash the product, even when using powerful soaps.

Ultrasonic soaps and detergents

Choosing the right ultrasonic soap is a major factor with the peak performance of your ultrasonic cleaner.

With all the different types of industrial parts that require cleaning, industrial ultrasonics is the best way to maximize efficiency and reduce cleaning costs. It is a one step process able to handle and effectively wash a variety of parts from a wide range of industrial applications.

When using an ultrasonic cleaning machine, the ultrasonic detergent used is very crucial. Fine-tuning will enhance the process. The key is adjusting the temperature and processing time, in conjunction with a specific detergent, which allows cavitation to work more effectively. Some chemistries work better at lower temperatures and other at higher temperatures. Omegasonics has over 40 plus ultrasonic detergents specifically designed to meet every situational need. Using the right one will significantly increase ultrasonic process efficiency.

Along with the chemical balance in an ultrasonic machine, “frequency” also plays a large role in getting a machine to perform at its maximum. A transducer emits high frequency sounds into the ultrasound tank. These bubbles then strike the object waiting to be cleaned and implode. This loosens soil, dirt, and other materials from the object in a non-harmful manner. The bubbles are able to reach those virtually “impossible” nooks and crannies that the bristle brushes cannot. If you have incredibly tight spaces, extremely delicate metals or require sub-micron cleaning, higher frequencies would work most effectively. Sometimes it can be beneficial to use multiple frequencies on an item, but this is rare and the cost versus benefit ration is rarely met.

Finding the right combination of ultrasonic chemicals and frequency can dramatically help save energy, time and labor. The opportunities to beat out your competitors are endless, even if they are already using an ultrasonic machine! If you have questions, our ultrasonic cleaning experts are available to help.

 

The Importance of Choosing the Right Ultrasonic Soap

January 14th, 2011 by Frank Pedeflous

Process Cleaning (www.processcleaning.com), an online magazine dedicated to exploring new and efficient cleaning solutions for manufacturing professionals, is featuring Omegasonics in its January issue. The article, entitled, “Maximizing the Ultrasonic Process”, evaluates the use of certain chemical applications when using an ultrasonic cleaning machine.

Ultrasonic Cleaning SoapsFor example, did you know that picking the wrong soap can cause your machine to suffer from a poor cleaning performance? It can damage the item and disrupt the cavitation process, as well. Using the wrong soap can also decrease efficiency in ultrasonic cleaning, resulting in un-maximized gains.

Omegasonics is one of the few companies that offers 40 pre-designed and formulated detergents that work in any industrial ultrasonic cleaning application.

Many companies may offer soaps; Omegasonics also offers “detergents”. Detergents are developed specifically for industrial use. These detergents range from:

  • Abrasive to rub or scour away accumulated dirt
  • Acids for removing mineral deposits and rust
  • pH modifiers to regulate various chemical activities
  • Oxidizers to bleach and disinfect
  • Enzymes to break down oils
  • And much more…

For a complete list of all the soaps we offer. Click here: http://www.omegasonics.com/industrial/chemistry.shtml