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What is Ultrasonic Cleaning Really?

March 20th, 2012 by Frank Pedeflous
Ultrasonic Cleaner

Picture sound waves being pumped through water, generating cavitation bubbles that implode and remove dirt.

When technical folks try to explain what ultrasonic cleaning is, you get some really technical explanations that no one outside of the industry frankly understands.

The smart engineering types talk about a cavitation bubble. They talk about rarefactions and defractions of bubbles in water created by waveform patterns. They talk about frequency of the waveform affecting cavitation sizes. They might talk about the tensile strength of fluid and the need for more surfactants. They might even get sidetracked with different frequencies and their affect on cleaning. Scientific types love to talk about implosions versus explosions. It can all be pretty complicated and not really that necessary to understand.

Some will give you a simple explanation that it is a jewelry cleaner and most of us have either had jewelry or watches cleaned or heard of it. Most don’t know how it really works, but at least we have seen an ultrasonic unit in miniature form or seen its brilliant effect on a diamond ring.

The bottom line: ultrasound is analogous to putting a stereo system in water. You pump sound waves through water and magical things happen. Sound waves do create cavitation bubbles that clean. The bubbles hit the surfaces to be cleaned and implode (which is the opposite of explode). When the bubble implodes, there is a vacuum pressure release that sucks the dirt right off your parts.

What more do you really need to know or care about? Do you have any questions about ultrasonic cleaning?

Top 5 Things to Consider When Buying an Ultrasonic Washer

March 13th, 2012 by Frank Pedeflous
Ultrasonic Cleaner

Size is one of the things to consider when choosing an ultrasonic cleaner.

There are a few things to consider when buying an ultrasonic washer and none of it requires a degree in electronics engineering.

1.   SIZE MATTERS!  Pick the right tank size. Don’t buy a unit that is too small for you largest critical parts, or a unit that can’t handle the amount of parts (per load) you are putting into the unit. If you think the unit you are buying is too small before you buy it, then it will definitely be too small once you start using it. As a result, you won’t be able to see the great benefits of ultrasonic cleaning because you will put even more parts through then you ever imagined.

2.   FREQUENCY. Make sure you have the best frequency for your application. For most applications, and by most I mean 95%+ in the world, 40 kHz is the frequency for you. Unless you have a rare specification calling out 25 kHz or are doing sub-micron cleaning of sensitive electronics requiring 68 kHz and above, then look no further than 40.

3.   POWER. You need the right cleaning power for your application. Here is where it is best to discuss your application with a qualified ultrasonics company so you know what is required. Most equipment is outfitted with the correct ultrasonic power for the bulk of applications.

4.   CHEMISTRY. Though most ultrasonic applications are cleaned in a water based solution, those solutions generally require some type of soap additive. Here again it is recommended to contact a qualified ultrasonics manufacturer to discuss your specific application and get the right chemistry. There are soaps designed to remove oils and then separate out in the bath. Some applications do better with a surfactant, but chemistry is a blog post of its own.

5.   PROCESS. The process involves the dwell time of the ultrasonics, the bath temperature, the chemistry concentration. Best to get a “How to Do Process Sheet” from your favorite ultrasonic systems manufacturer.

Hopefully these tips have helped you, and as always if you’re in need of professional consultation, you can always contact us.

New Year’s Resolution: Lose the Holiday Weight

January 13th, 2012 by Frank Pedeflous

ultrasonic cleaning gives you more time to lose weight

Ultrasonic cleaning gives you more “free time” to lose those extra holiday pounds.

Every year during the holiday season, millions of Americans indulge in delicious holiday feasts, drinks, desserts and more. The holidays are definitely a time to celebrate and have fun, even if it means gaining a few extra pounds. If your New Year’s resolution is to lose that holiday weight, then we are about to reveal the key for your success: ultrasonic technology.

We’re not talking about a crazy ultrasonic infomercial product you’ll see at 2:30 in the morning claiming it can eliminate 30 pounds of fat in four days. We are simply talking about ultrasonic technology for industrial applications involving cleaning. So how can an ultrasonic machine help you lose that extra holiday weight?

Implementing ultrasonic cleaning capabilities will generally eliminate 80% of your usual cleaning time typically done by hand with specialized tools. This newly-gained “free-time” will allow you to exercise, go to the gym, or take a nice walk. That’s the secret to losing weight! Ultrasound cleans for you, giving you the time to focus on your New Year’s resolution. It’s that simple!

An ultrasonic industrial parts washer reduces cleaning costs and money in any industry it is used in. As Jay Leno has discovered, even the toughest automotive or industrial parts are instantly cleaned and ready to be installed. Items such as carburetors are cleaned five times faster, and in as little as 15 minutes! With traditional hand cleaning methods this process can take well over an hour, and usually with one or more employees. Forget about the need to supervise them… the ultrasonic unit virtually does everything on its own.

If you have always claimed there wasn’t enough time to exercise or work out and your resolution is to lose your holiday weight, then there’s no more excuses! An ultrasonic industrial parts cleaner opens up your day by saving you time (and money) during critical cleaning processes. For more information, we invite you to check out www.Omegasonics.com or give our team of ultrasonic cleaning experts a call toll-free at (888) 726-3130.

May you, your company, and your family have a happy and healthy 2012.

Look, Ma, No Hands!

December 20th, 2011 by Frank Pedeflous

Have you ever tried to impress your friends? Try doing something with no hands! Have you ever tried to really impress your potential or existing clients? Show them how you can lower their cleaning costs… with no hands!

But how can you clean something ultrasonically with no hands? Ultrasonic technology already significantly reduces the number of employees and labor time required to clean dirty industrial parts. We thought, “Why not take it a step further and help our clients lower cleaning expenses even more?”

Our latest product, the Autosonic Q1, cleans, rinses and air-dries without any operator assistance whatsoever. Think of it as your new employee that human resources doesn’t have to fill out any papers for! Did we mention this employee never eats or sleeps? It is just a cleaning, rinsing and drying machine… literally!

The Autosonic Q1 will drastically reduce manual hand cleaning labor costs by up to 80% and “hands-on” ultrasonic cleaning costs by 15%. The Q1 delivers a proven automatic workstation that enhances the workflow and provides manufacturers with a piece of equipment that dramatically increases production and profitability.

Unfortunately, this machine isn’t equipped with “Siri” and it cannot talk to you and tell you the status of a cleaning cycle. But if you want to check the status of your current wash, it is as simple as reading a traffic light.

There actually is a green, yellow and red light that lights up allowing you quickly detect what stage the product is in. Along with high precision ultrasonic cleaning, the blow-off nozzles inside the Q1 remove excess moisture to speed the drying process.

Want more information about the Omegasonics Autosonic Q1? Feel free to contact us toll free at (800) 669-8227, or visit our website at www.Omegasonics.com to learn more about ultrasonic cleaning!

We, at Omegasonics, want to be the first company that comes to mind when you think about quality ultrasonic and contents restoration equipment. It is truly an honor to serve you.

Why Industries have Increased their use of Ultrasonic Cleaning

August 5th, 2011 by Frank Pedeflous

In the 1980’s, the U.S. government began to crack down on un-safe industrial cleaning chemicals, and created the need for new, safer, greener, water-based cleaning solutions: one of the key alternatives being ultrasonic cleaning technology.

industrial parts cleaning via ultrasonics

There are hundreds of industries that use ultrasound as their first choice for safe and effective parts cleaning.

As government regulations on toxic chemicals used in the workforce were tightened, industrial companies were frantically searching for newer and safer ways to clean their dirty, oily, and contaminated parts. Today, it is more important than ever to maintain and achieve the highest quality levels of precision cleaning in many different industries due to constantly changing requirements.

There are hundreds of industries that use ultrasound as their first choice for safe and effective cleaning. Currently, ultrasound is the premier cleaning technology for the automotive, marine, pharmaceutical, aerospace, musical instrument, firearm, disaster restoration and other industries requiring absolute precision cleaning.

Other methods of aqueous-based industrial cleaning can use a lot of water, which goes directly down the drain or has to be collected and disposed of properly depending on the toxic levels. Water waste can come from the manufacturing process, scrubbers, mops, tanks and more. There are several technologies that recycle water but these systems can be costly especially for smaller operations. Despite the effort and resources, none of them have been nearly as effective as ultrasound.

Are you in a specialized industry that could benefit from ultrasonic cleaning? Take a look at some of these industrial ultrasonic cleaning case studies to see how companies of every size are cleaning more efficiently and increasing their bottom line!

Cutting Saw Blade Cleaning Costs in Half

July 25th, 2011 by Frank Pedeflous

Imagine cleaning a saw blade with just rags and some cleaning chemicals. Do you really want anyone’s fingers near those sharp metal tips when they can’t see the edges? With ultrasonic technology you can eliminate the nervousness surrounding cleaning saw blades.

ultrasonic cleaning of saw blades

Ultrasonic cleaning can eliminate the nervousness surrounding cleaning saw blades.

After rigorous use in the field, cutting tips on saw edge blades edges become dull. Traditionally, a lot of prep time is required before actually sharpening the blade. For many years, blades would come into the repair shop coated with “wood pitch” and then get dunked into a tank with caustic lye (better known as drain cleaner). Highly caustic solution would be an understatement! The next day, these blades would be taken out of this toxic soak bath drained and placed into a sawdust bin to absorb moisture. Once this process is complete, the blades are ready to be sharpened. A full overnight prepping process before any sharpening or repair can be started.

This 24-hour process is completely eliminated when using ultrasonic cleaning technology for saw blades. With ultrasound the same end result takes only 30 minutes. Plus, it’s a whole lot safer for your health and hands!

Several years ago, Anderson Saw Company made the switch to ultrasound and they couldn’t be happier. ASC was able to eliminate toxic solutions and a ton of labor costs, resulting in a bigger bottom line.

“Our customers want the most bang for their buck. Omegasonics has certainly helped us deliver on that promise.” Ray Anderson, Owner, Anderson Saw.

A large portion of Anderson Saw’s business came from walk-ins. Before ultrasound was used to clean blades, a lot of customers were frustrated because they did not want to wait for an estimate overnight. With ultrasound, Anderson Saw was able to complete customer’s requests on the spot… literally cutting the process time in half!

For more information on how ultrasonic cleaning technology can save you money on your saw blade repair business, click here: http://www.omegasonics.com/industries/saw_blade_cleaning.shtml

Ultrasonic Cleaning – “Instrumental” for Success in Music

July 18th, 2011 by Frank Pedeflous

If you are in the music industry, whether as a hobbyist or as a professional, you probably have plenty of experience trying to clean musical instruments. As you know, it’s a lot more fun to play an instrument than it is to clean one! I don’t want to start off this blog on the wrong “note”, but are you aware that many music shops clean instruments such as trumpets, trombones, flutes, and tubas with toxic chemicals?

ultrasonic cleaning of musical instruments

With ultrasonic cleaning, tiny vacuum bubbles implode and scrub all the valves, mouthpieces, and internal passages of band instruments.

Thankfully, there is a better way to clean band instruments. Instead of using toxic cleaning chemicals, let me make the case for ultrasonic cleaning. Ultrasonic cleaners are actually much like musical instruments, and are rapidly growing in popularity with cleaning musical parts. Ultrasonic generators act like a speaker system that blast millions of tiny vacuum bubbles that implode and scrub all the valves, mouthpieces and internal passages in less time than it takes to play “Journey to a Rainbow” by Chuck Mangione. In case you’re not familiar with the famous Jazz piece, it’s about 3 minutes long.

Most pieces of a disassembled instrument can fit perfectly into an ultrasonic cleaning unit. For an experienced musical repair technician, this same cleaning process takes about 15 by manual hand scrubbing. Also, cleaning by hand does not guarantee that all the nooks and crannies within the instrument will be cleaned thoroughly.

With ultrasound you can increase your musical cleaning “tempo” and really give your audience something to cheer about because of the fast turn around time. One of our recent clients, Mike, who cleans instruments professionally, claimed that, “Since going to ultrasound, I can now charge more money because I am providing my clients with a more sophisticated level of service.”

Using ultrasonic technology to clean your instruments just “sounds” a lot better than doing it by hand, doesn’t it? See (and hear) the difference for yourself by clicking on our musical instruments page or read how ultrasonics is helping one music store in Rocklin, CA. see its profits crescendo!

Ultrasonic Gun Cleaning

July 11th, 2011 by Frank Pedeflous

Jim Green of Omegasonics demonstrates how gun cleaning can be done effectively, efficiently, and safely using an ultrasonic cleaner.

Increase Musical Instrument Cleaning Profits 300%

June 28th, 2011 by Frank Pedeflous

Rick of Arrowhead Band Music says that he and his brass tech love the 59-gallon Music Pro Ultrasonic Cleaner. He says that it cleans his instruments much faster, and he can sleep at night not having to worry about OSHA regulators.

More information can be found athttp://www.omegasonics.com/music_pro.shtml.

How a restoration pro earned $1000 in an hour for her company…

June 22nd, 2011 by Frank Pedeflous

When State Restoration called to ask if they could try out a Restoration Pro by Omegasonics® to see how it would handle a contents job, we said, “Sure, send us your crew and we will set them up.”

So Eileen Zark brought over her crew and five palates from a job she was already doing. We gave them about 30 minutes of training, then we stood back to watch the fun…

The contents pros did just what we showed them and they cut through the job like a hot knife through butter. “Amazing…” she said. The workers were having a blast and she confided that she had been doing contents work for about 8 years — the last 4 of which were really wearing her down…but this was totally different! Hey — who wouldn’t be bummed out by cleaning things with Q-tips, toothbrushes and rags?

So how did Eileen and her crew do?

Well, they used to clean about a box per person, per hour. Xactimate pays around $30 to $40 per box. And we asked, “Eileen, about how many boxes did you get done in an hour with Omegasonics Restoration Pro®?”

She said, “About 20 to 25 boxes…,” Depending on where you are in the country, and judging by the Xactimate numbers, you already know that makes it as much as $1000 in just one hour! Imagine what she could do in a day (actually she did all five palates in just 2 days)!